What is a 6 metre abkant and how does it work?
If you are looking for a machine that can bend metal sheets, pipes, profiles, and other elements with high precision and speed, you might want to consider a 6 metre abkant. A 6 metre abkant is a type of hydraulic press brake that can bend metal materials up to 6 metres in length and up to 600 tons in force. In this article, we will explain what a 6 metre abkant is, how it works, what are its advantages and applications, how to choose the best one for your needs, and how to use it efficiently and safely.
The definition and features of a 6 metre abkant
A 6 metre abkant is a machine that uses hydraulic cylinders to apply pressure on a metal sheet or other element placed between a fixed lower die and a movable upper die. The upper die can move up and down along the length of the lower die, creating different angles and shapes on the metal material. A 6 metre abkant can also have various tools and accessories attached to the dies, such as punches, knives, rollers, or crowning devices, to create more complex bends and forms.
6 metre abkant
A 6 metre abkant has several features that make it suitable for bending large and thick metal materials. Some of these features are:
A long working table that can accommodate metal sheets up to 6 metres in length.
A powerful hydraulic system that can generate up to 600 tons of bending force.
A CNC (computer numerical control) system that can control the position, speed, and angle of the upper die, as well as the back gauge, which is a device that measures and adjusts the distance between the dies and the edge of the metal sheet.
A touch screen panel that allows the operator to program and monitor the bending process, as well as store and recall different bending recipes.
A safety system that includes sensors, guards, lasers, or light curtains that prevent accidents and injuries during the bending operation.
The advantages and applications of a 6 metre abkant
A 6 metre abkant has many advantages over other types of metal bending machines. Some of these advantages are:
It can bend large and thick metal materials with high accuracy and consistency.
It can perform multiple bends in one cycle, reducing the processing time and cost.
It can create complex shapes and forms that are not possible with other machines.
It can be easily programmed and operated with the CNC system and the touch screen panel.
It can be integrated with other machines, such as laser cutters or welding robots, to create automated production lines.
A 6 metre abkant has many applications in various industries that require metal bending. Some of these industries are:
Construction: A 6 metre abkant can bend metal beams, columns, trusses, frames, panels, or roofing for buildings, bridges, or stadiums.
Transportation: A 6 metre abkant can bend metal parts for vehicles, such as chassis, body panels, bumpers, or exhaust pipes.
Energy: A 6 metre abkant can bend metal components for power plants, such as boilers, turbines, pipes, or tanks.
Agriculture: A 6 metre abkant can bend metal parts for agricultural machinery, such as plows, harrows, or trailers.
Furniture: A 6 metre abkant can bend metal parts for furniture, such as chairs , tables, or shelves.
How to choose the best 6 metre abkant for your needs
If you are planning to buy a 6 metre abkant for your business, you need to consider several factors that will affect your choice. Some of these factors are:
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The type and size of the metal materials you want to bend: You need to choose a 6 metre abkant that can handle the thickness, length, and width of the metal sheets or other elements you want to bend. You also need to check the bending capacity, which is the maximum force that the machine can apply on the metal material.
The shape and form you want to create: You need to choose a 6 metre abkant that can create the angles and curves you want on the metal material. You also need to check the bending accuracy, which is the degree of deviation from the desired angle or curve.
The budget and space you have: You need to choose a 6 metre abkant that fits your budget and space. You also need to check the power consumption, which is the amount of electricity that the machine uses, and the maintenance cost, which is the amount of money you need to spend on keeping the machine in good condition.
Some of the main manufacturers and models of 6 metre abkant are:
ManufacturerModelBending CapacityBending AccuracyPower ConsumptionMaintenance Cost
DurmaAD-R 60220220 tons+/- 0.01 mm22 kWLow
ErmaksanCNC HAP 6100-600600 tons+/- 0.02 mm45 kWMedium
BeyelerPR 10-6100-600 CNC600 tons+/- 0.01 mm37 kWHigh
LVD GroupPPED-6 600/61 CNC600 tons+/- 0.02 mm40 kWMedium
Haco GroupSynchroMaster SMK 600/6100 CNC600 tons+/- 0.01 mm42 kWLow
GASPARINI S.p.A.X-Press 600/6100 CNC600 tons+/- 0.01 mm38 kWHigh
How to use a 6 metre abkant efficiently and safely
Once you have chosen the best 6 metre abkant for your needs, you need to learn how to use it properly to get the best results and avoid any accidents or damages. Here are some tips and tricks to use a 6 metre abkant efficiently and safely:
Read the user manual carefully and follow the instructions for setting up, operating, and shutting down the machine.
Wear the appropriate protective equipment, such as gloves, goggles, ear plugs, or helmets, when working with the machine.
Check the condition of the machine regularly and perform routine maintenance tasks, such as cleaning, lubricating, or replacing worn parts.
Select the right tools and accessories for the bending job and make sure they are properly installed and aligned on the dies.
Use the CNC system and the touch screen panel to program the bending parameters, such as the bending force, angle, speed, and sequence.
Use the back gauge to adjust the position of the metal sheet or other element on the working table and make sure it is securely clamped.
Start the bending cycle and monitor the process on the touch screen panel. If you notice any errors or problems, stop the machine immediately and fix them.
Remove the bent metal material from the machine and inspect it for quality and accuracy. If necessary, make adjustments or corrections on the machine or on the metal material.
Clean the machine and the working area after each bending job and store the machine in a safe and dry place.
Conclusion and FAQs
A 6 metre abkant is a powerful and versatile machine that can bend large and thick metal materials with high precision and speed. It has many features, advantages, and applications that make it suitable for various industries that require metal bending. However, it also requires careful selection, operation, and maintenance to ensure optimal performance and safety. In this article, we have explained what a 6 metre abkant is, how it works, how to choose the best one for your needs, and how to use it efficiently and safely. We hope you have found this article helpful and informative. If you have any questions or comments, please feel free to contact us.
Here are some FAQs that might interest you:
What is the difference between a 6 metre abkant and a 3 metre abkant?
A 6 metre abkant is a larger and more powerful version of a 3 metre abkant. It can bend metal materials up to 6 metres in length and up to 600 tons in force, while a 3 metre abkant can bend metal materials up to 3 metres in length and up to 300 tons in force. A 6 metre abkant is more suitable for bending large and thick metal materials, while a 3 metre abkant is more suitable for bending small and thin metal materials.
How much does a 6 metre abkant cost?
The cost of a 6 metre abkant depends on several factors, such as the manufacturer, model, features, accessories, condition, warranty, delivery, installation, training, etc. Generally speaking, a new 6 metre abkant can cost anywhere from $100,000 to $500,000 USD. A used 6 metre abkant can cost anywhere from $50,000 to $250,000 USD. You can also rent or lease a 6 metre abkant for a certain period of time at a lower cost.
What are some of the safety hazards of using a 6 metre abkant?
A 6 metre abkant can pose some safety hazards if not used properly or if not equipped with adequate safety systems. Some of these hazards are:
Finger or hand injuries from getting caught between the dies or the metal material.
Eye or face injuries from flying metal chips or sparks.
Hearing loss from loud noise.
Electric shock from faulty wiring or components.
Hydraulic fluid leakage or explosion from high pressure.
Mechanical failure or malfunction from wear and tear or improper maintenance.
To prevent these hazards, you should always follow the safety instructions in the user manual and wear the appropriate protective equipment. You should also check the condition of the machine and the safety systems regularly and report any issues or defects to the manufacturer or the service provider.
How can I improve the quality and efficiency of my bending jobs with a 6 metre abkant?
There are some ways you can improve the quality and efficiency of your bending jobs with a 6 metre abkant. Some of these ways are:
Choose the right tools and accessories for the bending job and make sure they are in good condition and compatible with the machine.
Use the CNC system and the touch screen panel to program the bending parameters accurately and optimize the bending sequence.
Use the back gauge to position the metal sheet or other element precisely and avoid waste or rework.
Check the quality and accuracy of the bent metal material after each bending cycle and make adjustments or corrections if needed.
Clean the machine and the tools after each bending job and store them in a safe and dry place.
Where can I find more information or support about 6 metre abkant?
If you want to learn more about 6 metre abkant or need any support or assistance, you can contact the manufacturer or the supplier of your machine. You can also visit their websites or social media pages to find more information, videos, tutorials, reviews, or testimonials about 6 metre abkant. You can also join online forums or communities where you can interact with other users or experts of 6 metre abkant and share your experiences, questions, or feedback.
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